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Dec 04, 2015
Design Considerations

“Rope Is Just Rope, Isn’t It?” (Fatzer’s Surprisingly Different Stabilo® Rope)

Post by advertorial

Stabilo rope's reliability and load capacity make it ideal for gondola, 2S and 3S cableways.

Stabilo rope’s reliability and load capacity make it ideal for MDG, BDG and 3S cableways.

Wondering whether choice of rope really matters? Look at it this way: If you were responsible for building a tram in your city, wouldn’t you want to know all you could about the track?

Awhile back, the Gondola Project posted an article about the often-overlooked issue of the weight-bearing cable or “rope” is it’s known in this, the “ropeway” industry. The gist of the story was that choosing the wrong rope, or leaving it to the last minute, can be inconvenient at best and extremely expensive or even unsafe at worst.

Today, we begin to examine Fatzer’s individual rope products, used for ropeways worldwide — this first one is Stabilo®. Fatzer ensures us that the differences between the products are subtle but important. Having produced literally thousands of miles of rope for transporting people in cable cars and chairlifts, they know what they’re talking about.

Most rope changes significantly with use, but not Stabilo. It remains, well, stable.

All ropes are made up of many wound strands of wire. Often, those strands are wound round a core of different materials. After the rope is put into use, the rope continually bends at the ropeway’s wheels. Friction from contact with the between strands of wire creates minute notches on them. The notches begin rubbing against each other, eventually breaking the wire.

Polyethylene core stabilizes movement and reduces elongation. (Photo from Fatzer.com)

Polyethylene core stabilizes movement and reduces elongation. (Photo from Fatzer.com)

Furthermore, with repeated cycles the strands quickly begin settling. Eventually they work their way into the core, changing it, narrowing its diameter and elongating the rope. The entire set of issues lessens the life expectancy of the rope.

Fatzer’s solution? Stabilize the core and prevent contact between the wire strands.

A Stabilo rope’s interior is filled with a polyethylene core rod, which is heated during the formation process. What results are compressed and minuscule layers of plastic between the strands, which are now kept separate at a uniform distance. So there’s a stable diameter at the core of the rope, for a weight-bearing cable that is less prone to stretching and, therefor, longer lasting.

The ideal applications for Stabilo ropes are continuously circling cableways, which demand longer and uninterrupted performance. All ropes stretch, though. Eventually even Stabilo requires maintenance for shortening (and ultimately replacement). Stabilo is the right choice for a ropeway that can only be halted at specified, predictable periods. Learn more here.

Materials on this page are paid for. Gondola Project (including its parent companies and its team of writers and contributors) does not explicitly or implicitly endorse third parties in exchange for advertising. Advertising does not influence editorial content, products, or services offered on Gondola Project.

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